Capping Machines

Highly accurate chuck capping machines, from small to large cap formats

Robotic Continuous Motion Capper

  • Continuous Motion Capping: The Continuous Motion Robotic Capping System allows caps to be placed onto bottles without stopping the containers as they travel along the conveyor. Ideal for liquid-filled containers and heavy bottles, the system maintains smooth, continuous movement to help keep liquid levels stable and minimize splashing during the capping process.
  • Robotic Cap Placement: Mitsubishi or Epson SCARA robotic arm equipped with an SMC pneumatic gripper for accurate and repeatable cap pick-and-place operation.
  • Precise Torque Control: Servo motor-driven capping with torque feedback provides highly accurate, consistent, and repeatable cap torque.
  • Synchronized Bottle Handling: Dual synchronized belts with handwheel adjustment and SIKO position counter allow precise, repeatable settings for different container sizes.
  • Automatic Cap Feeding: Choice of bulk sorting elevator or vibratory sorting bowl provides a continuous, reliable supply of properly oriented caps.
  • User-Friendly Touchscreen Controls: 7″ touchscreen with recipe storage for all electrical settings provides intuitive operation and easy access to machine controls.
  • Fast Changeovers: Stored recipes allow quick and easy product changeovers. The robot automatically adjusts to container height, eliminating the need for manual height adjustment.
  • Production Speed: Up to 30 Bottles Per Minute
  • Sanitary Conveyor System: 12ft sanitary raised-bed conveyor featuring a 6″ tabletop chain and variable speed control.
  • Built to last: Stainless steel and aluminum construction stands up to daily production challenges

Starwheel Capper

2-Station Servo Capping System

  • Two-Station Servo Capping & Precise Torque Control: Servo motor-driven first station cap placement station followed by a servo motor-driven final torquing chuck for highly accurate, consistent, and repeatable cap torque.
  • Versatile Cap Handling: Accommodates cap sizes ranging from 12 mm to 120 mm, including screw-on caps, press-on caps, and overcaps.
  • Servo-Driven Starwheel: Provides precise positioning and stable bottle handling for a wide variety of standard and difficult-to-handle containers.
  • User-Friendly Touchscreen Controls: Touchscreen interface stores recipes containing all timers, machine settings, and torque values for easy operation and quick recall.
  • Fast Changeovers: Stored recipes and motorized height adjustment allow quick and efficient changeovers between different container sizes and cap configurations.
  • Production Speed: Up to 80 bottles per minute.
  • Easy to operate: The integrated 7″ touch screen puts all controls in one place, so operators of any experience level can run it confidently.
  • Built to last: Stainless steel and aluminum construction stands up to daily production challenges

Balpack CEI 

Fully Automatic 2 station inline chuck capper: 

  • Small format CEI is ideal for 15mm-63mm with speed up to 55bpm
  • Large format CEI cap range of 45mm-120mm with speeds up to 55bpm
  • Stainless steel and anodized aluminum construction.
  • Large capacity cap sorting elevators with 12″, 15″ and 18″ chain options.
  • Servo controlled 1st station cap placing system with integrated vacuum pick up for holding cap while placing on container.
  • Servo controlled 2nd station torquing chuck, for highly accurate and repeatable final torque
More Info...

 

  • Pneumatic adjustable inline indexing to accommodate a wide range of bottle sizes.
  • Adjustable inline pneumatic bottle clamps, allows for minimal bottle change parts.
  • Integrated 5” touch screen with operator controls.
  • Motorized height adjustment.
  • Lexan interlocked operator safety guarding.
  • Hand wheel automatic clamp and rail adjustment with dial indicator, for quick tool-less bottle changeover

CEI Double Capper for higher speeds 

Fully Automatic 2 placing and 2 torquing stations inline chuck capper:

  • Ideal for running  larger format caps and containers up to 100bpm
  • Two large capacity cap sorting elevators with 18″ wide conveyor chain.
  • Servo controlled 1st station cap placing system with integrated vacuum pick up for holding cap while placing on container.
  • Servo controlled 2nd station torquing chuck, for highly accurate and repeatable final torque
More Info...
  • Pneumatic adjustable inline indexing to accommodate a wide range of bottle sizes.
  • Adjustable inline pneumatic bottle clamps, allows for minimal bottle change parts.
  • Integrated 5” touch screen with operator controls.
  • Motorized height adjustment.
  • Lexan interlocked operator safety guarding.

Balpack CEIS Capper

Fully Automatic 2 station inline chuck capper: 

  • For increased capping speeds up to 100bpm on caps up to 63mm
  • Includes dedicated bottle feedscrew drive system
  • Stainless steel and anodized aluminum construction.
  • Large capacity cap sorting elevators with 12″, 15″ and 18″ chain options.
  • Servo controlled 1st station cap placing system with integrated vacuum pick up for holding cap while placing on container.
  • Servo controlled 2nd station torquing chuck, for highly accurate and repeatable final torque

More Info...
  • Dedicated bottle feedscrew with tool-less bottle change over.
  • Integrated 5” touch screen with operator controls.
  • Motorized height adjustment.
  • Lexan interlocked operator safety guarding.

 

Balpack CVI Capper

 

Fully Automatic 2 station inline chuck capper 

  • Small format CVI is ideal for 15mm-63mm with speed up to 55bpm
  • Stainless steel and anodized aluminum construction.
  • Stainless steel vibratory sorting bowl with 24″ and 30″ options
  • Servo controlled 1st station cap placing system with integrated vacuum pick up for holding cap while placing on container.
  • Servo controlled 2nd station torquing chuck, for highly accurate and repeatable final torque

Balpack CVIS Capper

  • For increased capping speeds up to 100bpm on caps up to 63mm
  • Includes dedicated bottle feedscrew drive system
  • Stainless steel and anodized aluminum construction.
  • Stainless steel vibratory sorting bowl with 24″ and 30″ options
  • Servo controlled 1st station cap placing system with integrated vacuum pick up for holding cap while placing on container.
  • Servo controlled 2nd station torquing chuck, for highly accurate and repeatable final torque

 

More Info...
  • Dedicated bottle feedscrew with tool-less bottle change over.
  • Integrated 5” touch screen with operator controls.
  • Motorized height adjustment.
  • Lexan interlocked operator safety guarding.